Complete Roll Forming Lines

You want to consistently meet your customers' demand, and that's why you have specific requirements for your new roll forming line. We understand this better than anyone.

Your request is unique. Every roll forming line that Dibalex designs and delivers is tailored to your needs. For 25 years, we have been providing complete roll forming lines, from design to assembly, from testing to commissioning. This is a deliberate choice because only the right configuration of a profiling line ensures the highest possible productivity and the lowest chance of disruptions. We'd be happy to show you some practical examples.

The Capabilities of Your New Rollforming Line

To give you a clear understanding, we present below the various processing methods and machines that can be incorporated into your new rollforming line.

Input

Coil on a reel or the input of plates.

Regarding reels, we offer various possibilities and options, including a single- or double-sided reel with possible coil loading system.

Straightening

(Fine) belt straightening equipment ensures that the material has a consistent shape and that it enters the line accurately.

Connecting

A belt end welder, semi-automatic or fully automatic, ensures that the end of the coil is connected to the beginning of the next coil. This creates a continuous flow of material.

Punching

Both hydraulic and servo-mechanical punching units, tailored to your production process.

These processing machines operate fully autonomously and contain multiple dies for various types of openings.

Profiling

The heart of your rollforming line: the profiling machine. Expertly configured shaping rollers give the desired shape to the metal.

With us, you'll find various options, ranging from fixed cassette shaping rolls, adjustable cassettes, to a combination of both. This allows you to produce different profiles with a single line.

For even more flexibility and speed, we offer automatically interchangeable shaping roll sets.

Welding

It is possible to integrate an inline welding station into your new line. Think of TIG and MIG/MAG welding, laser welding, or HF welding.

This allows you to produce closed profiles such as posts, tubes, and frames.

Cutting

We offer both stop & go and flying cutting for a continuous process, with the cutting unit ensuring that the profiles are cut swiftly and accurately while in motion.

Relocating

The profiles are relocated in a manner that best suits your production process, such as via a roller conveyor, gripping system, stack and nest system or robot.

Examples

Profile Line for Warehouse Shelving

A universal profile line for warehouse shelving with a pre-punch of three times 50 tons. This machine offers high flexibility through the use of interchangeable cassettes.

Cable Tray Profiling Line

U-shaped profiling line with a 10-ton reel, including a loading chair, for the production of cable trays. It also includes an eccentric press for creating holes and embossing.

Door Frame Profiling Line

A 'Stop & Go' profiling line designed for the production of door frame profiles. In this line, punching is done after the shaping rolls, allowing for easy production per order.

Take the Lead in Your Market

Every market has its own, sometimes very stringent, requirements that products must meet. Requirements that call for a carefully tailored manufacturing process. Dibalex is familiar with the requirements of every market.

In these markets, our profiling lines have been delivering consistent performance for many years. This enables you to consistently meet the high demands of your customers and keep the competition in your market at an appropriate distance.

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